ICSOBA 2023

ICSOBA 2024

27-31 October 2024
Lyon, France
ICSOBA 2023

Host sponsor

Aluminium Dunkerque

Alteo

Rio Tinto

Trimet

Editors

Michel Reverdy, Bernard Allais, Sébastien Fortin, Andrey Panov, Efthymios Balomenos, Houshang Alamdari, Vinko Potocnik, Dagoberto Severo, Joseph Langlais and Serge Despinasse.

Description

ICSOBA 2024 conference took place in Lyon on 27-31 October 2024. The conference covered bauxite, alumina, bauxite residue, electrodes for aluminium electrolysis, aluminium electrolysis, and casthouse operation in a variety of technical sessions. Aluminium Dunkerque, Alteo, Rio Tino and Trimet were the host sponsors.

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Сonference materials

Papers
TRAVAUX № 53
TRAVAUX № 53
KN01 - Pioneering Sustainable Aluminium - Aluminium Dunkerque's Decarbonization and Partnership Strategy
KN02 - 10 Years of TRIMET France - A Success Story
KN03 - Alteo Gardanne Refinery - 130 Years of Adaptation to Meet the Dual Challenges of Environmental Protection and Added Value
KN04 - Rio Tinto, the Organization Facing Aluminium Technological and Environmental Challenges
KN05 - Preventing Molten Metal Explosions in Smelters
KN06 - Creating a Safety Culture
KN07 - Journey of Hindalco as an Integrated Aluminium Producer
KN08 - The Development of Energy-Saving and Digital Intelligence Technologies for Primary Aluminium Industry in China
KN09 - Guinea’s Golden Decade of Bauxite Export Growth
KN10 - Can the Aluminium Industry Meet Global Climate Change Targets
KN11 - Opening the Automatic Frequency Restoration Reserve Markets in Europe - An Opportunity for Electrolysers
KN12 - Aluminium Market Outlook - Reaching an Inflection Point
KN13 - Low-carbon Aluminium - Market Dynamics and Pathway to Green Transition
BX01 - Mineralogical and Geochemical Characterization of the Paranas Karst Bauxite Deposit, Samar Island, Philippines
BX02 - Hyperspectral Imaging, Data Processing and Prediction of Bauxite Samples from Paragominas, Brazil
BX03 - Enhancing Efficiency in Mining Operations through Closed-loop Real-time Ore Control System (CROCS)
BX04 - Changing Lining Technology at the SAG Bauxite Mill at Hydro Paragominas
BX05 - Influence of Sodium Hexametaphosphate as Dispersant on Amazonian Bauxite Flotation
BX06 - Kaolinite Reduction on Bauxite through Mechanochemical Activation with Lime
BX07 - Optimization of Cyclone Geometry for Bauxite Beneficiation
BX08 - Fast Growing Nitrogen-Fixing Bacteria Engineered for Seedling Production Applied at Post-Mining Restoration Areas
BX09 - Using Soil Bioengineering to Recover a Gully in the Amazon Forest
BX10 - The Implementation of the Global Industry Standard on Tailings Management (GISTM) in Hydro Bauxite and Alumina
AA01 - Decarbonisation of the Bayer Process – A Technical Assessment of Enabling Technologies and Process Economics
AA02 - Coal and Acai Seed Cofiring into Bubbling Fluidized Bed Boiler
AA03 - KX Low Temperature Digestion Preliminary Engineering
AA04 - Exhaust to Energy - Waste Heat Recovery in Alumina Digesters
AA05 - Enabling Improved Waste Heat Recovery in Digestion for Energy and Carbon Footprint Reduction
AA06 - Enhancing Energy Efficiency in Alumina Refineries through Motor Underload Current Monitoring
AA07 - The Updated ILTD Process Case – Some Lessons Learnt from an R&D Project
AA08 - Bauxite Beneficiation at the Grinding Stage in Kazakhstan Alumina Production
AA09 - Study on Dezincification Technology of Alumina Production from High Zinc Bauxite
AA10 - Kinetics of Quartz Dissolution and Impact on Boehmite Extraction
AA11 - Influence of Different Digestion Process Conditions on Digestion Rate of Impurity Elements in Guinea Bauxite
AA12 - An Effective Filter Aid for the Direct Filtration of Digester Blow-off
AA13 - Assessment of Chemical Additives Impact on Alumina Refinery Processes
AA14 - Gardanne Refinery – Lessons Learned on Temporary Shutdown of Bayer-type Process
AA15 - Iron Impurity in Liquor – Impact on Product Quality and Control Methods
AA16 - Study of Vanadium Removal from Caustic Solutions
AA17 - Agglomeration Process Optimization
AA18 - Predicting Precipitation Rate in Alumina Production using Machine Learning
AA19 - Optimization of Aluminium Hydroxide Seeded Crystallization Using Predictive Model
AA20 - Intelligence-Driven Precipitation Control for Enhanced Alumina Productivity with Consistent Quality - A Machine Learning Approach
AA21 - Reflections on 25 years of SWIRLFLOW® Operation at QAL Alumina Refinery
AA22 - Utilisation of a Modern Scale Management Technique for Precipitation Tanks
AA23 - Adaption of 80 m² Belt Filter from Processing Fine Classified Seed to Coarse Product
AA24 - How Additional Vacuum Disc Filter Design Can Support Operations
AA25 - Improving Product Hydrate Filtration Efficiency of Alumina Refinery Through Nalco Water’s FilterMax Technology
AA26 - Green Specialty Alumina for Greener Energy Products
AA27 - Enhancing Hydrate Properties to Cater New Age Hydrate Applications
AA28 - Evaluation of Rho Alumina Binder on Setting Behaviour Due to Soda Additives and Retarder
AA29 - Influence of Calcination Parameters on Alumina Quality in Gas Suspension Calciner
AA30 - ACH Calcination and Spray Roasting - Opportunities for Closing Gaps Within the Chloride Route for Al2O3 Production
BR01 - Reduction of Water Infiltration on the BRDA of the Gardanne Alumina Refinery
BR02 - Modern Concept for the Desanding of Red Mud
BR03 - Spectroscopic Investigations of Mining Residues Drying Kinetics to Predict and Prevent Fugitive Dust Emission
BR04 - Applying CFD Modelling and FEA to Enhance Bauxite Residue Slurry Flow through Distribution Rings in Filter Presses
BR05 - Re-examining the Risks and Environmental Indicators in the Closure Governance of Bauxite Residue Sites in Jamaica
BR06 - European Aluminium’s Innovation Hub - Enhancing bauxite residue valorization pathways through collaborative EU projects
BR07 - Technical and Engineering Insights into Green Iron Production from Bauxite Residue - A Microwave Plant Assembly Process
BR08 - Alkaline Extraction of Alumina from Hydrogen Reduced Bauxite Residue Pellets
BR09 - Current Prospects and Status of Research on the Recovery of Scandium from Bauxite Residue
BR10 - Recent Research on Recovery of Iron and Aluminium from Bauxite Residue in China
BR11 - Field Evaluation of a New Road Sub-Base Concept Including Bauxite Residue and Other Industrial By-Products
BR12 - Strength Development of Blended Cements Containing Co-Calcined Bauxite with Kaolinitic Clay
BR13 - Co-Calcination of BR with Kaolin for Economic Production of SCM. Industrial Pilot Results
BR14 - Development of Concretes with Different Strength Classes and Variations of Untreated Bauxite Residue Consumption
BR15 - Low-Carbon Cements from Aluminum Chain By-Products
EL01 - A Case Study for Emissions Free CPC
EL02 - Analysis of Materials for Production and From Production
EL03 - Improved Process Safety of Petroleum Coke Calcination by Improved Knowledge and Control Measures
EL04 - A Cradle-to-Gate Life Cycle Assessment of Pre-baked Carbon Anode Production; A Case Study in Quebec
EL05 - A Robust Fume Treatment Centre of the Global Aluminium Industry
EL06 - Rhodax Process – Recent Evolution and Future Challenges
EL07 - Low Resistance, High Flow PrimaFlow® Filters - Latest Results in Carbon Bake Fume
EL08 - NOx Emission Reduction in Kiln-5 at ALBA (Aluminium Bahrain)
EL09 - Data Science Applied to Anode Baking Furnace Environmental Footprint Reduction
EL10 - Inspection methodology and upgrade options for Anode Bake Fume Treatment Centres
EL11 - Enhancing Operational Visibility in Anode Baking Furnace at Emirates Global Aluminium
EL12 - Modern Fume Treatment Centers for Anode Baking Furnaces; A Comparison between Two Fumes Cooling Technologies
EL13 - Thermal Cycling Tests on Dense Refractories
EL14 - Anode Baking Furnace with Optimized Heating Curves and Natural Gas Consumption Reduction at Sohar Aluminium
EL15 - Challenges in Reduction of Stub-to-Carbon Voltage Drop for Amperage Increase
EL16 - Modelling of Cast Iron to Carbon Electrical Contact Resistance to Reproduce Anode Voltage Measurements
EL17 - Anode Centre Modifications to Accommodate Potroom Amperage Increase – A Review and Practical Experience
EL18 - Time-Dependent Response of Coke-Glycerin Mixtures to Mechanical Vibration
EL19 - Effect of Wood Type on Biocoke Wettability by Coal Tar Pitch
AL01 - Historical Development of Aluminium Production Technologies in Germany
AL02 - Experience of Potline Restarts in the TRIMET Group
AL03 - Ma’aden Reduction Potline Partial Failure Incident and Recovery
AL04 - A Successful 72-hour Sleeping Mode Operation on AP40 Pots in Kitimat Smelter - A Case Study
AL05 - EGA Experience in Improving Cell Performance with Upgrade of INALUM Sumitomo S170 Technology
AL06 - Scaling Potline Amperage Due to Rectifier Maintenance in DX Technology Line 8
AL07 - Seasonal Protocol – Strategies to Improve Thermal Balance in an Aluminium Potline
AL08 - SMARTCrane Contributes to a Proactive Decision-Making and Optimization of Electrolysis Process
AL09 - Pot Control Systems and Safety - Lessons Learned from Real Potline Incidents
AL10 - Development, Testing and Deployment of the METRICS Pot Control System
AL11 - An Explainable AI Approach for Predictive Bath Temperature Regulation
AL12 - Online Display System for Key Parameters of Aluminum Electrolysis Cells
AL13 - EGA Pot Feed Systems Challenges and Solutions
AL14 - Scale-up of Pneumatic Conveying Systems in Existing Plants
AL15 - Arguments for Keeping Uniform Alumina Concentration and Anode-Cathode Distance in Aluminium Electrolysis Cells
AL16 - A Local Alumina and ACD Observer for Aluminium Electrolysis Cells Using Anode Currents
AL17 - Research on Different Characteristics of a Cell and the Implementation of Local Alumina Control
AL18 - Decoding Alumina Dissolution by Navigating the Dynamic Interplay of Bath Composition
AL19 - Multilevel Robust State Observer for Spatial Alumina Concentration
AL20 - Enhancing Operational Efficiency Through Advanced Thermal Management Tools
AL21 - Systematic Approaches to Reduce Specific DC Power Consumption at Vedanta Jharsuguda Smelter
AL22 - Reduction of Auxiliary Energy Consumption in an Aluminium Smelter
AL23 - Development and Application of Aluminium Electrolysis Energy Saving Series Technology Based on Steady Metal Flow and Heat
AL24 - Production Process and Control Optimization of a 240 kA Potline under SAMI’s Deep Energy-Saving Cell Technology
AL25 - Application of Shell Heat Exchanger Supplied with Compressed Air for Pot Sidewall Cooling
AL26 - Cell Design Modifications to Reduce Specific Energy Consumption
AL27 - Impact of Lining Materials Degradation on Reduction Cell
AL28 - Exploring Refractory Material Degradation in Aluminium Electrolysis Cell
AL29 - Behavior of Different Lining Designs with Forced Convection Network in High Productivity Pots in Alba
AL30 - The Successful Testing and Implementation of AP30 Technology Spinoff Cell Designs at Alcoa Fjarðaál
AL31 - Towards Greener Aluminium Production - A Carbon Footprint Assessment of Graphitized Cathodes for Electrolysis Pots
AL32 - On-Line Chemical Analysis of Aluminium Metal in Primary Production Plants Using a Preparation Free Sample and Mobile Laser OES Analyser
AL33 - Response Characteristics of Zone Resistance in Aluminium Reduction Cell
AL34 - Understanding the Factors Influencing Carbon Dioxide Dilution in an Aluminum Electrolysis Cell
AL35 - Improving Cell Performance with Artificial Intelligence Multi-Objective Optimisation of Bath Composition
AL36 - Real-Time Estimation of Bath Temperature in Aluminium Electrolysis Cells Using Temporal Neural Networks
AL37 - Reduction of Specific AlF3 Consumption in Hindalco Hirakud Smelter
AL38 - Bath Chemistry Control with Different Alumina Compositions
AL39 - Reduction of Net Carbon Consumption - Different Avenues Tested
AL40 - Carbon Dusting Mechanisms and Countermeasures
AL41 - Experimental Study of Multi-Bubble Dynamics Below a Small Anode Using an Air-Water Model
AL42 - Experience and Learnings with Inclined Anode Slots in High Amperage Aluminium Reduction Cell
AL43 - A CFD Study of Bubble Dynamics and Voltage Drop in Slotted Anodes
AL44 - Anode Spike Model - A Case Study of Challenges and Future Directions
AL45 - Validation of Anode Current Distribution Measured by a Smart Individual Anode Monitoring System
AL46 - A Strategy to Adjust Anode Vertical Position After Setting Using Anode Current Profile
AL47 - Study on The Wear-Resistance of Crust Breaker for Aluminium Electrolysis
AL48 - Successful Implementation of INALUM Pilot Cells Using EGA Cell-Upgrade Technological Know-How
AL49 - New Cell Preheat Shunt Design in EGA Al Taweelah Potline 3
AL50 - The Robustness of Ready-to-Use Cathodes (RuC®) - A Mature Technology Available for the Primary Aluminium Industry
AL51 - EGA Experience with Full Copper Cathode Collector Bars
AL52 - CFD Modelling of Potroom Ventilation
AL53 - Impact of Cathode Ring Busbars on Potshell Temperature by Radiation Heat Transfer
AL54 - Comparison of CVD, Horizontal Currents and MHD Stability of Different Cathode Designs
AL55 - Thermoelectrical Modelling of the Effect of Metal Height and Cathode Erosion on Cell Heat Balance
AL56 - Modelling Study of the Impact of Daily Power Modulation on Cell Thermal Balance
AL57 - Analyzing the Stability of Aluminium Electrolysis Cells Using a Mechanical Model
AL58 - Upgrade Experiment on MHD Stability of 350 kA Pot
AL59 - The Complexity of PFC Generation in Alumina Reduction Cells
AL60 - A Review of Equipment for Accurate PFC Measurements
AL61 - New Products from Sulphate Producing Wet Scrubbers in Aluminium Reduction
AL62 - Treatment and Valorisation of Solid Wastes from Smelters with the Low-Caustic Leaching and Liming Process
AL63 - Massive Recycling of Underpot Material to Pots at Sohar Aluminium Smelter
AL64 - Study on Utilization and Disposal Technology of Spent Potlining
AL65 - Recovery of Aluminium from Metal Pads in Shutdown Aluminium Electrolysis Cells
CH01 - Combined Quantitative Analysis of Salt Fluxes Composition by X-ray Diffraction and X-ray Fluorescence in Process Control
CH02 - Conservation of Energy in Al Cast House – Technology Advancement to Overcome Challenges
CH03 - Energy Efficiency and Clean Energy Usage in Cast House Furnaces
CH04 - Improvement in Sodium Reduction Process During TAC
CH05 - Increase Casting Capacity of DC-5 Caster at EGA Jebel Ali
CH06 - Vertical Direct Chilled Casting Facilities (VDC) Reliability Improvement at EGA
CH07 - 100 % Volumetric Ultrasonic Inspection on 5182 Slabs Post Casting
CH08 - Automatic Real-Time Chemical Composition Analysis (LP-LIBS) in Casthouse Operations
CH09 - Development of Electrical Wire Rod with Recycled Content at TRIMET France
CH10 - DC-Casting of Rolling Ingots with High Level of Magnesium
CH11 - Combined Rolling and Extrusion production of Wire Rod
CH12 - Real-time Monitoring of Legionella in Casthouse Water Cooling Systems
CH13 - Casthouse Refractory Methods for Risk Control and Quality Assurance
CH14 - Atlantic Operation Centre (AOC) - The Foundation Towards the Best Operator to Overcome the Industry Challenges and Ensure Competitiveness
CH15 - Advanced Data Analytics Tools to Identify the Root Cause of Filter Clogging During Casthouse Operation
CH16 - Batscan - The Coming of Age of a New Tool for Inclusion Detection in Liquid Aluminium
Show all papers

BX03 - Enhancing Efficiency in Mining Operations through Closed-loop Real-time Ore Control System (CROCS)

Authors: Fei Fei Wang, Emet Arya and Ke Shi - Rio Tinto

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